Historically, companies turned to offshoring to countries like China, India, or Southeast Asia to reduce labor costs. However, with supply chain disruptions caused by the COVID-19 pandemic, geopolitical tensions such as the U.S.-China trade war, and increasing demand for supply chain resilience, businesses are rethinking their long-term strategies. Nearshoring offers a compelling alternative, allowing firms to bring operations closer to their main markets.
A significant driver of nearshoring has been the need for more agile and responsive supply chains. During the height of the pandemic, many firms found that the long-distance supply chains they relied on were vulnerable to delays, bottlenecks, and increased transportation costs. This has prompted a growing number of businesses, particularly in the U.S., to look closer to home—especially at neighboring countries like Mexico and Canada under the USMCA (United States-Mexico-Canada Agreement).
But nearshoring is not limited to North America. European firms, for example, are increasingly nearshoring to Eastern Europe and North Africa, where labor costs are lower, but the proximity to the EU market and shared time zones make collaboration easier.
The most prominent advantage of nearshoring is the ability to shorten supply chains and respond more quickly to changing market demands. Geographical proximity means faster transportation times, reduced shipping costs, and greater flexibility in production schedules.
For example, in 2022, Ford shifted some of its manufacturing operations from China to Mexico to avoid costly tariffs and streamline its supply chain. Similarly, many U.S. and European manufacturers have started sourcing goods from Latin America and Eastern Europe to keep up with rapid shifts in demand and to mitigate future disruptions caused by geopolitical conflicts or natural disasters.
Nearshoring has also enabled real-time collaboration between teams. Time zone alignment means quicker communication and problem-solving, which is crucial in industries such as automotive, technology, and pharmaceuticals, where production cycles and innovation are fast-paced.
While offshoring initially attracted businesses for its lower labor costs, nearshoring offers a more balanced approach. Wage inflation in traditionally offshored locations like China and India has eroded some of the cost savings, making regions like Mexico, Vietnam, and Poland competitive alternatives.
For instance, the Global Manufacturing Competitiveness Index places Mexico as one of the top destinations for nearshoring because it offers 80-85% of the labor cost advantages of China, but with added benefits like shorter lead times, free trade agreements, and easier travel logistics.
Additionally, the rising cost of shipping and sustainability concerns have made many companies rethink the long-term viability of sourcing from distant locations. Nearshoring allows firms to reduce their carbon footprint, which is increasingly important to customers and investors focused on ESG (Environmental, Social, Governance) factors.
Regions like Latin America, Eastern Europe, and Southeast Asia offer political and economic stability, making them attractive destinations for nearshoring. The USMCA is a prime example of how regional trade agreements can boost nearshoring efforts by reducing tariffs and promoting cross-border investments.
While nearshoring offers proximity, some regions may not have the skilled labor or infrastructure needed for high-tech industries. For example, while Mexico is a leader in manufacturing, sectors like IT or advanced technologies may require more talent development.
In contrast, Poland and Romania have emerged as nearshoring hubs for software development and IT services, thanks to their well-educated workforce and investment in technology infrastructure. However, companies need to assess whether the region they’re considering has the talent pool necessary to meet their industry demands.
While proximity to major markets offers benefits, each country has its own set of regulations, tax policies, and intellectual property laws. Navigating these complexities can be challenging, particularly for SMEs that may not have the resources or expertise to manage cross-border operations.
For example, setting up operations in Brazil requires navigating complex labor laws and high import tariffs, while Eastern European countries may offer tax incentives but impose strict EU regulations. Businesses must conduct thorough due diligence to understand the regulatory landscape and assess how it impacts profitability.
Despite geographical proximity, cultural differences can still present challenges in a nearshoring strategy. For instance, language barriers in regions like Eastern Europe or North Africa can slow communication and create misunderstandings.
Moreover, differences in work culture can affect productivity. Businesses considering nearshoring must invest in cultural integration initiatives and develop strong communication frameworks to bridge any gaps.As companies shift towards nearshoring and reshoring, it’s not just proximity that will drive efficiency—it’s also the adoption of advanced technologies like AI. One key area where this is already making a difference is Maintenance, Repair, and Operations (MRO). Traditionally, MRO has been a highly manual process that was often overlooked, but AI-driven advances are transforming how businesses manage inventory, procurement, and risk.
With predictive analytics and machine learning, AI enables companies to optimize MRO networks, anticipate service needs, and ensure timely deliveries of critical components. This is particularly important for manufacturers that are now nearshoring, as it allows them to maintain efficiency without relying heavily on distant partners. By integrating AI-driven MRO platforms, businesses gain end-to-end visibility and coordinated workflows, enhancing their supply chain resilience in the face of disruptions.
For instance, predictive analytics allow companies to forecast when equipment needs maintenance, ensuring fewer disruptions in production. This combination of reshoring, nearshoring, and AI-optimized MRO networks can be a game-changer for businesses aiming to remain competitive and resilient in 2024 and beyond.
As global markets continue to fluctuate, nearshoring presents a strategic opportunity for companies to optimize their supply chains, reduce risks, and foster closer relationships with nearby countries. By balancing cost savings with operational efficiency, businesses can build more resilient supply chains that are better suited to handle today’s uncertainties.
Whether you are an SME looking to expand your operations or a financial consultant advising clients, nearshoring can offer substantial benefits—if done right. The key lies in understanding both the opportunities and the challenges, and in developing a strategy that aligns with your company’s specific needs and goals.